Innovative structural building technologies which enable the rapid design, fabrication and installation of structures, large and small. Live out our commitment to sustainable building by employing eco-friendly materials both in our product and in our organization. Strive to deploy the highest quality products which better the lives of those who build with Ecolite and those who inhabit the structures made with Ecolite. Partner with organizations to provide housing opportunities to those less fortunate.
Design
The Ecolite manufacturing process takes place off site at a manufacturing plant licensed to produce the Ecolite panels. While the project plans are being modeled and panelized in EcoCAD, Ecolite's proprietary modeling/engineering software, the foundation and other structural elements at the job site can be prepared. At the manufacturing plant, the EcoCAD plans are input into the system and ERP. The automated system then produces a shop drawing of each wall panel.
Roll Forming
Once the shop drawings are approved and finalized, the information is sent to the automated roll-forming equipment which produces the pre-punched, notched, and labeled cold formed steel framing members.
Framing and Lath
Fabrication of the Ecolite wall panel involves the "snapping" of the steel members into place and connecting them with the screws. Ecolite's high performance steel lath is then attached to the assembled frames to provide strength and integrity to the concrete. Depending on the wall design, X-bracing, block outs, electrical outlets, and hold downs are installed. Once complete, the framed panel is moved to the pouring beds and readied for Ecolite concrete.
Concrete pour
The completed steel wall panels are placed on pouring beds, lath side down, with mould rails on the perimeter and block outs at door and windows. Ecolite’s proprietary concrete mixture combines Portland cement with fly ash and a post consumer recycled additive. This mixture is self leveling and pumped through a hose to the pouring beds in a continuous manner.
Casting beds
The panels are cured on pouring beds which are then tilted up for easy panel removal. Panels are stripped and transferred to the storage yard via indoor cranes or forklifts. Concrete is finished and smoothed prior to curing.
Shipping
Finished panels are strapped to A-frames and loaded via forklift onto flat bed trailers for shipment to the job site.
Delivery
Once Ecolite panels have been delivered to the job site, they can be easily moved by a crane or forklift, depending on size. Panels are placed into position and secured with fasteners and hold downs.
Installation
At the jobsite panels are lifted into place via forklift or crane and secured to the foundation.